Hands-on delivery across demanding operations
Selected industrial automation and electrical projects spanning requirements, design, panel building, software, commissioning and handover.
Project detail you can evaluate
Our experience covers greenfield installations, brownfield upgrades, fault-finding and specialist design support. Use the filters below to explore projects by sector, then open any record for the full scope and technology detail.
Client identities are intentionally withheld where confidentiality applies.
Containerised Borehole Water Treatment Plant
Containerised Borehole Water Treatment Plant
Project overview
A water-treatment and distribution client required an automated reservoir system for treating borehole water, including remote site control.
EPLAN · DIA Designer · DIA ScreenProject management
- Project management and engineering.
- Project documentation.
Project engineering
- Detailed electrical design and bill of quantities for procurement.
- Electrical-panel building and wiring.
- Installation, software implementation and commissioning.
- Development and reuse of function blocks.
- New tag assignment for graphics.
- IP-address assignment for remote I/O devices, PLC, VPN router and web-based HMI.
- I/O testing, training and handover.
Milling Station Program Debugging & Upgrade
Milling Station Program Debugging & Upgrade
Project overview
A milling company needed a machine fault corrected after it stopped in the wrong positions during bag filling, together with additional system safety.
Omron CX-ProgrammerProject engineering
- Reviewed the existing software.
- Debugged and modified the machine PLC code.
- Completed testing and handover.
Coal Mine Raw Process Plant
Coal Mine Raw Process Plant
Project overview
A coal-mining company required a new MCC panel for its raw-process plant, with local manual control at the MCC buckets and automatic control from the PLC and HMI.
EPLAN · DIA Designer · DIA ScreenProject management
- Project management and engineering.
- Project documentation.
Project engineering
- Implementation of the motor load list and I/O list.
- Electrical design drawings and bill of quantities.
- Electrical-panel building, wiring and installation.
- PLC program developed to the FDS for the automated system.
- Graphics design and tag linking.
- Development and reuse of function blocks.
- New graphics for conveyors, crushers and vibrators.
- IP-address assignment for PLC and HMI.
- PLC programming, I/O testing and commissioning.
- Training and handover.
Flask Loader Software Upgrade
Flask Loader Software Upgrade
Project overview
A mining company required an updated semi-automated flask-loading system for an existing installation previously scoped by a system integrator.
WAGO e!COCKPITProject management
- Project management and engineering.
- Project documentation.
Project engineering
- PLC program developed to the FDS for the semi-automated system.
- Graphics design and graphics-tag linking.
Municipal Water Distribution Automation
Municipal Water Distribution Automation
Project overview
A municipal water-distribution client required PLC programming for reservoirs and remote site control through EWON. One pump station was handed over operating to the FDS.
CODESYSProject engineering
- Developed duty function blocks for main and jockey pumps and reused existing function blocks.
- Developed new pump-station graphics.
- Assigned IP addresses to remote I/O devices, PLC, EWON and web-based HMI.
- Set up and troubleshot Modbus serial communication, including noise and communication-drop issues.
- PLC programming for pressure-controlled pump duty changeover.
- I/O testing and commissioning.
Project management
- Commissioning documentation.
- Project documentation.
Six-Site Water Distribution Automation
Six-Site Water Distribution Automation
Project overview
A water-distribution client required the automation of six reservoirs and their MCCs, replacing manual operation and enabling remote control across sites.
WAGO e!COCKPIT · Connected Components Workbench · CODESYS · EPLANProject engineering
- Detailed electrical design and bill of quantities for procurement.
- Software implementation and commissioning.
- Development and reuse of function blocks.
- New graphics-tag assignment.
- IP-address assignment for remote I/O, PLC, VPN router and web-based HMI.
- Wired the first panel, trained a team and supervised wiring of the other five panels.
- I/O testing and commissioning assistance.
Project management
- Commissioning documentation.
- Project documentation and sign-offs.
- Supervision of electrical-component wiring.
Automated Water Treatment Plant
Automated Water Treatment Plant
Project overview
A student residence with municipal and borehole water sources required automation and remote control of a manually operated borehole-water treatment plant room.
WAGO e!COCKPIT · Connected Components Workbench · EPLANProject management
- Drafted the complete automated-system scope from the client’s description of the manual plant.
- Proposed an activity plan with timelines against scope deliverables.
- Project management and engineering.
- Project documentation and sign-offs.
Project engineering
- Implemented the FDS and converted its requirements into logical statements.
- Developed the detailed I/O list from the supplied P&ID.
- Completed detailed electrical design and the procurement bill of quantities.
- Implemented and commissioned the software.
- Developed and reused function blocks, and assigned new tags to graphics.
- Assigned IP addresses to remote I/O devices, PLC and VSD for Modbus TCP communication.
- Wired electrical components and completed device I/O testing.
- Completed plant cold and hot commissioning.
Siemens ET200M Station Addition
Siemens ET200M Station Addition
Project overview
A copper-refinery process required an additional Siemens ET200M station with Profibus communications, a digital card and analogue cards.
TIA Portal · PCS 7 · EPLANProject management
- Proposed an activity plan and delivery timelines.
- Project management, engineering, documentation and sign-offs.
- Supervised electrical-component wiring.
Project engineering
- Detailed electrical design and bill of quantities.
- Supply and installation of the ET200M station.
- Device I/O testing and analogue commissioning using a process source meter.
- Profibus troubleshooting, network fault tracing and detailed reporting.
High-Frequency Power-Supply Drawing Update
High-Frequency Power-Supply Drawing Update
Project overview
Consulting support to update drawings for a high-frequency power-supply concept used to clean chargers that trap coal dust.
AutoCADProject engineering
- Updated loop drawings to as-built electrical-design status.
Movable Conveyor Control System
Movable Conveyor Control System
Project overview
A client required Siemens S7-1200 PLC programming for a movable conveyor after the panel design and wiring had been completed.
TIA PortalProject management
- Project management and engineering.
- Project documentation and sign-offs.
- Resource identification, delegation and supervision.
Project engineering
- Assisted with FDS implementation and converted requirements into logical statements.
- Completed panel I/O testing.
- Commissioned the project control program.
Mine SIMOCODE Upgrade Specification
Mine SIMOCODE Upgrade Specification
Project overview
A mine required a site assessment and scope for replacing existing Profibus SIMOCODE units with new Ethernet-communications units.
TIA Selection Tool / ConfiguratorProject engineering
- Site surveys to collect data for the new system.
- Specification of new SIMOCODE units.
- Definition of the control-system project scope.
- Bill of quantities and supplier RFQ requests for the required SIMOCODE units.
Flask Loader Electrical Design
Flask Loader Electrical Design
Project overview
A mining company required an updated automated flask-loading system for an existing installation previously proposed and scoped by a system integrator.
EPLANProject management
- Project management and engineering.
- Resource identification, delegation and supervision.
- Supervision of electrical-component wiring.
Project engineering
- Detailed electrical design.
- Bill of quantities for procurement.
Reactor Automation Design
Reactor Automation Design
Project overview
Automation and electrical design for an industrial reactor system.
EPLANProject management
- Project management and engineering.
Project engineering
- Detailed electrical design.
- Bill of quantities for procurement.
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